Custom Parts

outsourced prototypes and small batch production

CNC MACHINING

5-axis milling, turning, surface grinding and wire EDM; available in a variety of materials

SHEET METAL

CNC sheet metal cutting, stamping and bending, threaded inserts, laser engraving, punching and welding

METAL FABRICATIONS

Plasma cutting, forming, pressing and welding to fabricate simple or complex metal constructions

3D PRINTING

FDM, SLA, SLM, SLS, DLP 3D printing technology with a variety of materials, additives and fillers

INJECTION MOULDING

Moulded parts, soft and hard tooling available such as silicone, aluminium 7075 or pre-hardened P20 or NAK-80

VACUUM CASTING & FORMING

Low invest custom design moulds, small series production, engineering test samples and display quality models

REACTION MOULDING

Thermosetting polymers and curing agents for parts with challenging geometry

ROTATIONAL MOULDING

Manufacturing parts using high-temperature, low-pressure bi-axial rotational moulding processes

ALUMINIUM EXTRUSION

Die design and cutting, custom profiles with a variety of aluminium materials and finishing

DIE CASTING

Low or high pressure, gravity and sand die casting, machining, polishing and plating

FINISHING

Painting, powder coating, pad printing, sandblasting, laser engraving, threads, insert rivets and other finishing methods

LOW VOLUME ASSEMBLY

Small series manufacturing services, quality control, reporting, packaging and logistics

LITHIUM-ION BATTERIES

Services focused on design, engineering, and sourcing of custom built lithium-ion batteries for the light electric vehicle industry, using high-quality cells such as LG, Panasonic and Samsung; or local branded cells from major manufacturers

LMFP, LFP, NCA, NMC, LTO, LMO and other chemistries available

Standard or custom BMS options with high-end chipsets including the latest safety protocols and communications interfaces built-in, dual and parallel discharging solutions can be integrated

Supply available from both European and Asian OEM factories

POWERTRAINS

Specification, design and system integration of customised or standard light electric powertrain solutions, including BLDC, PMSM, Axial Flux and other motor technology

BLDC, PWM and FOC motor control systems with multiple vehicle control functions, communication interfaces and safety features

Complete vehicle integration available, including DC-DC converters, power systems, harness components and high power connectors